Heavy Wet Wire Drawing Machine for Making High Carbon Steel Rope

Product Description

Heavy wet wire drawing machine for making high carbon steel rope

Product Description

1. DUCK PAY-OFF MACHINE

The duck pay-off is used for continuous paying-off of wire rod, is the first step in a wire drawing line. Its design has the following advantages:

-Low-noise operation
-No damage of wire surface and lubricant carrier
-Easy handling for loading process
-High pay-off speed
-High safety standard against accidents

Main Technical Parameters of Duck Pay-off:

Loading capacity:                     2.5T              
Wire rod diameter:                  6.5/5.5mm
Process material:                      High carbon steel
Inlet tensile strength:               1150Mpa         
Space requirement:                  4600mm*1200mm*2100mm            
Weight:                                       992kg


2.MECHANICAL WIRE DESCALING MACHINE 8BK

1. Description
The descaling machine is welded by 16mm thickness steel plate. At the bottom installs rust collection. Two units of descaling wheels are fixed at the plate in vertical. Wheels use alloy material. The wire rod go pass horizontal and vertical wheel unit then rotate 180°, oxide scale fall into the collection trolley.

2. Main parameters

Sr.	Name	Description and note
1	Machine name and model	Mechanical wire descaling machine 8BK
2	Inlet wire diameter	Φ6.5-5.5mm
3	Inlet wire material	High carbon steel
4	Descaling wheel material	Alloy steel
5	Descaling wheel effective diameter	7*Φ75mm + 1*Φ107mm
6	Descaling wheel number	7+1
7	Control	Frequency control
8	Wire speed max	2.5m/s

3.SAND BELT MACHINE

Description:
Machine frame uses the structural part, long square box structure. This equipment is composed of spindle, rotary disc, power drive part, straightener, protective cover, and vacuum cleaner. The working principle: Belt is mounted on the turntable with revolution and rotation, belt installed in the right place always close to the wire rod surface, by adjusting the eccentric shaft to complete belt tensioning-releasing, loading/unloading the belt and threading the wire rod, the adjustment of the eccentric shaft lever spring can change the tension of the sand belt. The main drive uses a 15KW frequency conversion motor to run through a triangular belt drive spindle. The turntable is connected with the main shaft with a bolt, which is convenient for maintenance and disassembly. The machine is automatically controlled by the PLC program between the machine and the host, and the machine can also switch to separate control. The surface of the steel wire to remove rust through the belt machine completely meets the requirement of the coating. The abrasive belt uses imported zirconium corundum belt or ceramic belt.


Main parameters

Sr.	Item	Specification
1	Name	Sand belt machine
2	Wire range	Φ5.5-6.5mm
3	Working speed	2.5 m/s
4	Belt quantity	2
5	Belt line speed	8.8m/s
6	Main motor power	15KW frequency motor
7	Belt particle	80-120 particle
8	Belt dimension	W280* L1250
9	Abrasive belt particle material	Ceramics or Zirconium corundum
10	Control system	PLC program control and host computer control
11	Lubrication	Artificial operation, glycerin lipid

4.ONLINE LARGE WHEEL TYPE PHOSPHATING BOX

Composition:
This equipment is mainly composed of guide roller, box body, large wheel, bracket, motor, thermal oil heater, dryer, etc.

Working mode:
After the descaling and grinding of wire rod surface, it finally enters the device in a dry and clean state. The wire rod is wound on the big wheel according to the work needs. After the wire rod runs for a sufficient period of time, the wire rod will be sent out of the device after the drying device. While the device is working, a thermal oil heater is used to heat the large wheel box by extracorporeal circulation.

Equipment form:
(1) Steel wire immersion online coating;
(2) Single drum traction, active winding;
(3) Single capstan adopts horizontal installation, supported at both ends;
(4) Pneumatically controlled side gear clutch connects the traction drum and the output shaft of the reducer for transmission;
(5) The tank has automatic heating function.

5.LT15/560 Wet type wire drawing machine
Operating range:
(1)High carbon steel wire
(2)Inlet wire diameter: 6.5/5.5mm
(3)Outlet wire diameter: 2.2/1.4mm
(4)Total compression rate: 91.54%
(5)Final wire application: the finish wire meets the requirements to make sleeping Mattress spring wire.

Cone pulley:
(1) Cone pulley adopts the integral type
(2) The material is ZG55 steel.

Cooling:
(1)Steel:Water emulsion immersion

(2)Using large circulating cooling

Transmission form:
Herringbone gear transmission

Technical parameters:


5. Coiler take up machine XB560

Capstan material:
Φ560mm material is ZG45 cast steel, through quenching and tempering treatment after rough lathing. There's no pore and trachoma and other casting defect.

Frame:
The frame uses the sturdy welding component, all the material surface corrosion depth less than 0.3mm. Surface makes the rust treatment, the welding components use normalized treatment to eliminate welding stress, ensure the accuracy and strength of the component.

Transmission:
Main transmission uses the V-belt, and is also equipped with the pneumatic brake, smooth braking.
 

Detailed Photos

 

Company Profile

 

1. We have gotten ISO9001:2008 standard and certificate

2. Company established year: 1985

3. Company location: Wuxi city, 125km away from Shanghai

4. FOB port: Shanghai

5. Business type: Manufacturer

6. Number of employees: 100-200

7. Welcome to visit us, we will pick you up at Shanghai airport or other place near Wuxi

Contact way

Sophia Zou

Marketing Manager

  

Add: 98-1, Nankai Road, Industrial zone, Shuofang, Xinwu District, Wuxi, Jiangsu Province, China.

WUXI PINGSHENG SCIENCE&TECHNOLOGY CO. LTD.